CO₂ decaf explained: how it works and why it tastes like real coffee

CO₂ decaf is coffee that has had its caffeine removed using pressurised carbon dioxide and water, before roasting. Under high pressure, CO₂ behaves partly like a gas and partly like a liquid. In that state it picks up caffeine but leaves most of the compounds that make coffee taste like coffee. No chemical solvents touch the beans, which is why CO₂ decaf is known for tasting close to the real thing.

How the CO₂ process works

  1. Soak: green (unroasted) beans are soaked in water, so they swell and the caffeine can move.
  2. Pressurise: the beans go into a sealed steel vessel, and CO₂ is pumped in at very high pressure.
  3. Extract: the CO₂ flows through the beans and draws out the caffeine.
  4. Separate: the caffeine is taken out of the CO₂, which is then reused.
  5. Dry: the beans are dried back to normal. They're then shipped to roasters like us.

How it compares with other decaf methods

Method What removes the caffeine Notes
CO₂ Pressurised carbon dioxide and water No solvents; keeps flavour well
Swiss Water® / Mountain Water Water and carbon filters No solvents; flavour can be slightly softer
Ethyl acetate ("sugarcane") A natural solvent made from fermented sugar Often adds a fruity sweetness
Methylene chloride A chemical solvent Cheap and common in supermarket decaf; residues are tightly regulated

Is decaf completely caffeine-free?

Not completely. Decaffeination removes almost all of the caffeine, but a cup of decaf still has a few milligrams. A normal cup of coffee has somewhere around 60–120mg. If you need to avoid caffeine entirely for medical reasons, ask your GP.

Our decaf: Zibby

Zibby is a 100% arabica from Central and South America, decaffeinated by the CO₂ method. We roast it to a medium roast in St Austell. It tastes of creamy milk chocolate, caramel and soft nuts, and most people can't tell it's decaf. It works as espresso, in a cafetière or as filter coffee, and it comes whole bean or ground.

Quick answers

Is CO₂ decaf chemical-free?

Yes. It uses only carbon dioxide and water, with no chemical solvents.

Does decaf taste worse?

Older, cheaper decaf often did. Good green coffee decaffeinated by CO₂ and roasted fresh tastes like normal coffee.

Can I drink decaf in the evening?

That's what most people buy it for. Decaf is a good way to have an after-dinner coffee without losing sleep.